基于ST STM32F100C6T6微控制器+STGIPN3H60智能模块的直流无刷吊扇解决方案
原标题:基于ST STM32F100C6T6 Cortex M3 MCU 控制器的直流无刷吊扇方案
STEVAL-IHM038V1系统板采用BLDC / PMSM风扇控制器板,该控制器板基于SLLIMM™-nano(小型低损耗智能模块化模块)STGIPN3H60和STM32F100C6T6B微控制器。 STEVAL-IHM038V1包含一个完整的逆变器级和一个控制级,用于驱动功率范围为30-35 W的三相BLDC风扇电机,采用FOC(磁场定向控制)无传感器模式,用于吊扇应用。对于功率因子校正,实施无源PFC级以实现高达0.90的功率因子,这是吊扇应用的最小推荐值,特别是对于印度市场。要通过远程控制设置速度,可以使用板载IR解调器。
逆变器级采用智能功率模块SLLIMM™-nano STGIPN3H60实现,该器件嵌入600 V IGBT和栅极驱动器,运算放大器用于电流检测,比较器采用单个NDIP-26L封装,从而实现可靠紧凑的系统设计。
控制部分包括具有无传感器控制算法的磁场定向控制,通过远程控制(IR接收器)进行故障检测和速度设置,所有这些都由ST的ARM®Cortex™-M3基于核心的低密度STM32™MCU系列的STM32F100C6T6B微控制器处理
场景应用图
产品实体图
展示板照片
方案方块图
核心技术优势
◾硬件过流保护
◾过压和欠压检测
◾基于32位ARM®Cortex™-M3内核微控制器STM32F100C6T6B
◾采用SLLIMM™-nano STGIPN3H60的紧凑型设计,包括带有栅极驱动器的600 V IGBT,用于电流检测的运算放大器和比较器
◾基于STM32 PMSM FOC SDK 3.0电机控制固件库的固件,并完全针对吊扇应用进行了定制
◾FOC(磁场定向控制)无传感器算法
方案规格
◾最大输入电压:265 V AC或375 V DC
◾最小输入电压:90 V AC或128 V DC
◾应用电机的输出功率:最高50 W
◾+ 15 V辅助电源,基于VIPER16,采用非隔离降压配置
◾用于功率因子校正的无源PFC电路
◾板载红外(IR)接收器/解调器,使用IR遥控器进行速度和开/关控制
◾外部EEPROM M24C01,用于恢复最后的速度设置
◾PCB尺寸为吊扇设计定制
◾PCB直径:105毫米
◾双面布局
◾符合RoHS标准
【STEVAL-IHM038V1】
BLDC ceiling fan controller based on STM32 and SLLIMM-nano
The STEVAL-IHM038V1 system evaluation board implements a BLDC/PMSM fan controller board which is based on the SLLIMM™-nano (small low-loss intelligent molded module) STGIPN3H60 and STM32F100C6T6B microcontroller. The STEVAL-IHM038V1 incorporates a complete inverter stage and a control stage to drive a 3-phase BLDC fan motor with a power range of 30-35 W with FOC (field oriented control) sensorless mode for the ceiling fan applications. For power factor correction, a passive PFC stage is implemented to achieve a power factor up to 0.90, which is the minimum recommended for ceiling fan applications, particularly for the Indian market. To set the speed by remote control, an on-board IR demodulator is available.
The inverter stage is implemented using the intelligent power module SLLIMM™-nano STGIPN3H60 which embeds 600 V IGBTs with gate drivers, op amp for current sensing and a comparator in a single NDIP-26L package, resulting in a reliable and compact system design.
The control part includes field oriented control with sensorless control algorithm, fault detection and speed setting via remote control (IR receiver), all handled by the STM32F100C6T6B microcontroller from ST’s ARM®Cortex™-M3 core-based low density STM32™ MCU family.
Key Features
Maximum input voltage: 265 V AC or 375 V DC
Minimum input voltage: 90 V AC or 128 V DC
Output power for applied motor: up to 50 W
+15 V auxiliary power supply based on the VIPER16 in a non-isolated buck configuration
Compact design using the SLLIMM™-nano STGIPN3H60 consisting of 600 V IGBTs with gate drivers, op amp for current sensing and comparator
Passive PFC circuit for power factor correction
On-board infrared (IR) receiver/demodulator for speed and on/off control using IR remote
External EEPROM M24C01 for recovery of last speed setting
Hardware overcurrent protection
Overtemperature protection with NTC thermistor
Overvoltage and undervoltage detection
Based on 32-bit ARM®Cortex™-M3 core-based microcontroller STM32F100C6T6B
Firmware based on STM32 PMSM FOC SDK 3.0 motor control firmware library and fully customized for the ceiling fan application
FOC (field oriented control) sensorless algorithm
PCB size customized for ceiling fan design
PCB diameter: 105 mm
Double-sided layout
RoHS compliant
技术文档
类别 | 标题 | 档案 |
---|---|---|
硬件 | Power test report | |
硬件 | Gerber | |
硬件 | User Manual | |
硬件 | BOM | |
硬件 | Schematics | |
硬件 | Datasheet |
【STM32F100C6T6】
Mainstream Value line, ARM Cortex-M3 MCU with 32 Kbytes Flash, 24 MHz CPU, motor control and CEC functions
The STM32F100x4, STM32F100x6, STM32F100x8 and STM32F100xB microcontrollers incorporate the high-performance ARM®Cortex®-M3 32-bit RISC core operating at a 24 MHz frequency, high-speed embedded memories (Flash memory up to 128 Kbytes and SRAM up to 8 Kbytes), and an extensive range of enhanced peripherals and I/Os connected to two APB buses. All devices offer standard communication interfaces (up to two I2Cs, two SPIs, one HDMI CEC, and up to three USARTs), one 12-bit ADC, two 12-bit DACs, up to six general-purpose 16-bit timers and an advanced-control PWM timer.
The STM32F100xx low- and medium-density devices operate in the – 40 to + 85 °C and – 40 to + 105 °C temperature ranges, from a 2.0 to 3.6 V power supply.
A comprehensive set of power-saving mode allows the design of low-power applications.
These microcontrollers include devices in three different packages ranging from 48 pins to 100 pins. Depending on the device chosen, different sets of peripherals are included.
These features make these microcontrollers suitable for a wide range of applications such as application control and user interfaces, medical and hand-held equipment, PC and gaming peripherals, GPS platforms, industrial applications, PLCs, inverters, printers, scanners, alarm systems, video intercoms, and HVACs.
Key Features
Core: ARM®32-bit Cortex®-M3 CPU
24 MHz maximum frequency,1.25 DMIPS/MHz (Dhrystone 2.1) performance
Single-cycle multiplication and hardware division
Memories
16 to 128 Kbytes of Flash memory
4 to 8 Kbytes of SRAM
Clock, reset and supply management
2.0 to 3.6 V application supply and I/Os
POR, PDR and programmable voltage detector (PVD)
4-to-24 MHz crystal oscillator
Internal 8 MHz factory-trimmed RC
Internal 40 kHz RC
PLL for CPU clock
32 kHz oscillator for RTC with calibration
Low power
Sleep, Stop and Standby modes
VBATsupply for RTC and backup registers
Debug mode
Serial wire debug (SWD) and JTAG interfaces
DMA
7-channel DMA controller
Peripherals supported: timers, ADC, SPIs, I2Cs, USARTs and DACs
1 × 12-bit, 1.2 μs A/D converter (up to 16 channels)
Conversion range: 0 to 3.6 V
Temperature sensor
2 × 12-bit D/A converters
Up to 80 fast I/O ports
37/51/80 I/Os, all mappable on 16 external interrupt vectors and almost all 5 V-tolerant
Up to 12 timers
Up to three 16-bit timers, each with up to 4 IC/OC/PWM or pulse counter
16-bit, 6-channel advanced-control timer: up to 6 channels for PWM output, dead time generation and emergency stop
One 16-bit timer, with 2 IC/OC, 1 OCN/PWM, dead-time generation and emergency stop
Two 16-bit timers, each with IC/OC/OCN/PWM, dead-time generation and emergency stop
2 watchdog timers (Independent and Window)
SysTick timer: 24-bit downcounter
Two 16-bit basic timers to drive the DAC
Up to 8 communications interfaces
Up to two I2C interfaces (SMBus/PMBus)
Up to 3 USARTs (ISO 7816 interface, LIN, IrDA capability, modem control)
Up to 2 SPIs (12 Mbit/s)
Consumer electronics control (CEC) interface
CRC calculation unit, 96-bit unique ID
ECOPACK®packages
STM32F100C6T6 CIRCUIT DIAGRAM
【STGIPN3H60】
SLLIMM-nano small low-loss intelligent molded module IPM, 3 A, 600 V 3-phase IGBT inverter bridge
This SLLIMM (small low-loss intelligent molded module) nano provides a compact, high performance AC motor drive in a simple, rugged design. It is composed of six MOSFETs and three half-bridge HVICs for gate driving, providing low electromagnetic interference (EMI) characteristics with optimized switching speed. The package is optimized for thermal performance and compactness in built-in motor applications, or other low power applications where assembly space is limited. This IPM includes an operational amplifier, completely uncommitted, and a comparator that can be used to design a fast and efficient protection circuit. SLLIMM™ is a trademark of STMicroelectronics.
Key Features
IPM 3 A, 600 V, 3-phase IGBT inverter bridge including control ICs for gate driving and freewheeling diodes
Optimized for low electromagnetic interference
VCE(sat) negative temperature coefficient
3.3 V, 5 V, 15 V CMOS/TTL input comparators with hysteresis and pull-down/pull-up resistors
Undervoltage lockout
Internal bootstrap diode
Interlocking function
Smart shutdown function
Comparator for fault protection against overtemperature and overcurrent
Op-amp for advanced current sensing
Optimized pinout for easy board layout
责任编辑:David
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