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基于ST STM32F100C6T6微控制器+STGIPN3H60智能模块的直流无刷吊扇解决方案

来源: 大大通
2018-11-20
类别:家用电器
eye 383
文章创建人 拍明

原标题:基于ST STM32F100C6T6 Cortex M3 MCU 控制器的直流无刷吊扇方案

  

  STEVAL-IHM038V1系统板采用BLDC / PMSM风扇控制器板,该控制器板基于SLLIMM™-nano(小型低损耗智能模块化模块)STGIPN3H60和STM32F100C6T6B微控制器。 STEVAL-IHM038V1包含一个完整的逆变器级和一个控制级,用于驱动功率范围为30-35 W的三相BLDC风扇电机,采用FOC(磁场定向控制)无传感器模式,用于吊扇应用。对于功率因子校正,实施无源PFC级以实现高达0.90的功率因子,这是吊扇应用的最小推荐值,特别是对于印度市场。要通过远程控制设置速度,可以使用板载IR解调器。

  逆变器级采用智能功率模块SLLIMM™-nano STGIPN3H60实现,该器件嵌入600 V IGBT和栅极驱动器,运算放大器用于电流检测,比较器采用单个NDIP-26L封装,从而实现可靠紧凑的系统设计。

  控制部分包括具有无传感器控制算法的磁场定向控制,通过远程控制(IR接收器)进行故障检测和速度设置,所有这些都由ST的ARM®Cortex™-M3基于核心的低密度STM32™MCU系列的STM32F100C6T6B微控制器处理

  场景应用图

场景应用图.png

  产品实体图

产品实体图.png

  展示板照片

展示板照片.png

  方案方块图

方案方块图.png

  核心技术优势

  ◾硬件过流保护

  ◾使用NTC热敏电阻进行过温保护

  ◾过压和欠压检测

  ◾基于32位ARM®Cortex™-M3内核微控制器STM32F100C6T6B

  ◾采用SLLIMM™-nano STGIPN3H60的紧凑型设计,包括带有栅极驱动器的600 V IGBT,用于电流检测的运算放大器和比较器

  ◾基于STM32 PMSM FOC SDK 3.0电机控制固件库的固件,并完全针对吊扇应用进行了定制

  ◾FOC(磁场定向控制)无传感器算法

  方案规格

  ◾最大输入电压:265 V AC或375 V DC

  ◾最小输入电压:90 V AC或128 V DC

  ◾应用电机的输出功率:最高50 W

  ◾+ 15 V辅助电源,基于VIPER16,采用非隔离降压配置

  ◾用于功率因子校正的无源PFC电路

  ◾板载红外(IR)接收器/解调器,使用IR遥控器进行速度和开/关控制

  ◾外部EEPROM M24C01,用于恢复最后的速度设置

  ◾PCB尺寸为吊扇设计定制

  ◾PCB直径:105毫米

  ◾双面布局

  ◾符合RoHS标准


  【STEVAL-IHM038V1】

  BLDC ceiling fan controller based on STM32 and SLLIMM-nano

  The STEVAL-IHM038V1 system evaluation board implements a BLDC/PMSM fan controller board which is based on the SLLIMM™-nano (small low-loss intelligent molded module) STGIPN3H60 and STM32F100C6T6B microcontroller. The STEVAL-IHM038V1 incorporates a complete inverter stage and a control stage to drive a 3-phase BLDC fan motor with a power range of 30-35 W with FOC (field oriented control) sensorless mode for the ceiling fan applications. For power factor correction, a passive PFC stage is implemented to achieve a power factor up to 0.90, which is the minimum recommended for ceiling fan applications, particularly for the Indian market. To set the speed by remote control, an on-board IR demodulator is available.

  The inverter stage is implemented using the intelligent power module SLLIMM™-nano STGIPN3H60 which embeds 600 V IGBTs with gate drivers, op amp for current sensing and a comparator in a single NDIP-26L package, resulting in a reliable and compact system design.

  The control part includes field oriented control with sensorless control algorithm, fault detection and speed setting via remote control (IR receiver), all handled by the STM32F100C6T6B microcontroller from ST’s ARM®Cortex™-M3 core-based low density STM32™ MCU family.

  Key Features

  Maximum input voltage: 265 V AC or 375 V DC

  Minimum input voltage: 90 V AC or 128 V DC

  Output power for applied motor: up to 50 W

  +15 V auxiliary power supply based on the VIPER16 in a non-isolated buck configuration

  Compact design using the SLLIMM™-nano STGIPN3H60 consisting of 600 V IGBTs with gate drivers, op amp for current sensing and comparator

  Passive PFC circuit for power factor correction

  On-board infrared (IR) receiver/demodulator for speed and on/off control using IR remote

  External EEPROM M24C01 for recovery of last speed setting

  Hardware overcurrent protection

  Overtemperature protection with NTC thermistor

  Overvoltage and undervoltage detection

  Based on 32-bit ARM®Cortex™-M3 core-based microcontroller STM32F100C6T6B

  Firmware based on STM32 PMSM FOC SDK 3.0 motor control firmware library and fully customized for the ceiling fan application

  FOC (field oriented control) sensorless algorithm

  PCB size customized for ceiling fan design

  PCB diameter: 105 mm

  Double-sided layout

  RoHS compliant



  技术文档

类别标题档案
硬件Power test report

22507_TESTREPORTFILE_20180903160718.pdf

硬件Gerber

22507_GERBERFILE_20180903160718.zip

硬件User Manual

en.DM00100659 UM.pdf

硬件BOM

en.steval-ihm038v1_bom.pdf

硬件Schematics

en.steval-ihm038v1_schematic.pdf

硬件Datasheet

stgipn3h60.pdf

  【STM32F100C6T6】

  Mainstream Value line, ARM Cortex-M3 MCU with 32 Kbytes Flash, 24 MHz CPU, motor control and CEC functions

  The STM32F100x4, STM32F100x6, STM32F100x8 and STM32F100xB microcontrollers incorporate the high-performance ARM®Cortex®-M3 32-bit RISC core operating at a 24 MHz frequency, high-speed embedded memories (Flash memory up to 128 Kbytes and SRAM up to 8 Kbytes), and an extensive range of enhanced peripherals and I/Os connected to two APB buses. All devices offer standard communication interfaces (up to two I2Cs, two SPIs, one HDMI CEC, and up to three USARTs), one 12-bit ADC, two 12-bit DACs, up to six general-purpose 16-bit timers and an advanced-control PWM timer.

  The STM32F100xx low- and medium-density devices operate in the – 40 to + 85 °C and – 40 to + 105 °C temperature ranges, from a 2.0 to 3.6 V power supply.

  A comprehensive set of power-saving mode allows the design of low-power applications.

  These microcontrollers include devices in three different packages ranging from 48 pins to 100 pins. Depending on the device chosen, different sets of peripherals are included.

  These features make these microcontrollers suitable for a wide range of applications such as application control and user interfaces, medical and hand-held equipment, PC and gaming peripherals, GPS platforms, industrial applications, PLCs, inverters, printers, scanners, alarm systems, video intercoms, and HVACs.

  Key Features

  Core: ARM®32-bit Cortex®-M3 CPU

  24 MHz maximum frequency,1.25 DMIPS/MHz (Dhrystone 2.1) performance

  Single-cycle multiplication and hardware division

  Memories

  16 to 128 Kbytes of Flash memory

  4 to 8 Kbytes of SRAM

  Clock, reset and supply management

  2.0 to 3.6 V application supply and I/Os

  POR, PDR and programmable voltage detector (PVD)

  4-to-24 MHz crystal oscillator

  Internal 8 MHz factory-trimmed RC

  Internal 40 kHz RC

  PLL for CPU clock

  32 kHz oscillator for RTC with calibration

  Low power

  Sleep, Stop and Standby modes

  VBATsupply for RTC and backup registers

  Debug mode

  Serial wire debug (SWD) and JTAG interfaces

  DMA

  7-channel DMA controller

  Peripherals supported: timers, ADC, SPIs, I2Cs, USARTs and DACs

  1 × 12-bit, 1.2 μs A/D converter (up to 16 channels)

  Conversion range: 0 to 3.6 V

  Temperature sensor

  2 × 12-bit D/A converters

  Up to 80 fast I/O ports

  37/51/80 I/Os, all mappable on 16 external interrupt vectors and almost all 5 V-tolerant

  Up to 12 timers

  Up to three 16-bit timers, each with up to 4 IC/OC/PWM or pulse counter

  16-bit, 6-channel advanced-control timer: up to 6 channels for PWM output, dead time generation and emergency stop

  One 16-bit timer, with 2 IC/OC, 1 OCN/PWM, dead-time generation and emergency stop

  Two 16-bit timers, each with IC/OC/OCN/PWM, dead-time generation and emergency stop

  2 watchdog timers (Independent and Window)

  SysTick timer: 24-bit downcounter

  Two 16-bit basic timers to drive the DAC

  Up to 8 communications interfaces

  Up to two I2C interfaces (SMBus/PMBus)

  Up to 3 USARTs (ISO 7816 interface, LIN, IrDA capability, modem control)

  Up to 2 SPIs (12 Mbit/s)

  Consumer electronics control (CEC) interface

  CRC calculation unit, 96-bit unique ID

  ECOPACK®packages

  STM32F100C6T6 CIRCUIT DIAGRAM

STM32F100C6T6 CIRCUIT DIAGRAM.png

  【STGIPN3H60】

  SLLIMM-nano small low-loss intelligent molded module IPM, 3 A, 600 V 3-phase IGBT inverter bridge

  This SLLIMM (small low-loss intelligent molded module) nano provides a compact, high performance AC motor drive in a simple, rugged design. It is composed of six MOSFETs and three half-bridge HVICs for gate driving, providing low electromagnetic interference (EMI) characteristics with optimized switching speed. The package is optimized for thermal performance and compactness in built-in motor applications, or other low power applications where assembly space is limited. This IPM includes an operational amplifier, completely uncommitted, and a comparator that can be used to design a fast and efficient protection circuit. SLLIMM™ is a trademark of STMicroelectronics.

  Key Features

  IPM 3 A, 600 V, 3-phase IGBT inverter bridge including control ICs for gate driving and freewheeling diodes

  Optimized for low electromagnetic interference

  VCE(sat) negative temperature coefficient

  3.3 V, 5 V, 15 V CMOS/TTL input comparators with hysteresis and pull-down/pull-up resistors

  Undervoltage lockout

  Internal bootstrap diode

  Interlocking function

  Smart shutdown function

  Comparator for fault protection against overtemperature and overcurrent

  Op-amp for advanced current sensing

  Optimized pinout for easy board layout







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