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基于Microchip公司的CP8025三相BLDC马达驱动器解决方案

来源: 中电网
2019-03-26
类别:工业控制
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文章创建人 拍明

原标题:Microchip CP8025三相BLDC马达驱动器解决方案

  microchip公司的CP8025/6是集成了功率模块,睡眠模式和LIN收发器的三相无刷DC(BLDC)马达驱动器,包括有能驱动三个外接NMOS/NMOS晶体管对的三个半桥驱动器,峰值输出电流在12V时为0.5A,具有击穿保护电路,过流保护和短路保护功能,睡眠模式电流5uA,待机模式小于200uA.本文介绍了MCP8025/6主要特性,框图和典型应用电路,以及MCP8025 三相BLDC马达驱动评估板主要特性,框图,电路图,PCB元件布局图和材料清单与PCB走线图.

  The MCP8025/6 devices are 3-phase brushless DC (BLDC) power modules containing three integrated half-bridge drivers capable of driving three external NMOS/NMOS transistor pairs. The three half-bridge drivers are capable of delivering a peak output current of 0.5A at 12V for driving high-side and low-side NMOS MOSFET transistors. The drivers have shoot-through, overcurrent and short-circuit protection. A Sleep Mode has been added to achieve a typical “key-off” quiescent current of 5 μA.

  The MCP8025 device integrates a comparator, a buck voltage regulator, two LDO regulators, power monitoring comparators, an overtemperature sensor, a LIN transceiver, a zero-crossing detector, a neutral simulator and an operational amplifier for motor current monitoring. The phase comparator and multiplexer allow for hardware commutation detection. The neutral simulator allows commutation detection without a neutral tap in the motor. The buck converter is capable of delivering 750 mW of power for powering a companion microcontroller. The buck regulator may be disabled if not used. The on-board 5V and 12V lowdropout voltage regulators are capable of delivering 30 mA of current.

  The MCP8026 replaces the LIN transceiver, neutral simulator and zero-crossing detector in MCP8025 with two level shifters and two additional op amps.

  The MCP8025/6 operation is specified over a temperature range of -40℃ to +150℃.Package options include 40-lead 5x5 QFN and 48-lead 7x7 TQFP with Exposed Pad (EP).

  MCP8025/6主要特性:

  • AEC-Q100 Grade 0 Qualified

  • Quiescent Current:

  - Sleep Mode: 5 μA Typical

  - Standby Mode: < 200 μA

  • LIN Transceiver Interface (MCP8025):

  - Compliant with LIN Bus Specifications 1.3, 2.2, and SAE J2602

  - Supports baud rates up to 20K baud

  - Internal pull-up resistor and diode

  - Protected against ground shorts

  - Protected against loss of ground

  - Automatic thermal shutdown

  - LIN Bus dominant timeout

  • Three Half-Bridge Drivers Configured to Drive External High-Side NMOS and Low-Side NMOS

  MOSFETs:

  - Independent input control for high-side NMOS and low-side NMOS MOSFETs

  - Peak output current: 0.5A @ 12V

  - Shoot-through protection

  - Overcurrent and short circuit protection

  • Adjustable Output Buck Regulator (750 mW)

  • Fixed Output Linear Regulators:

  - 5V@30mA

  - 12V@30mA

  • Operational Amplifiers:

  - one in MCP8025

  - three in MCP8026

  • Overcurrent Comparator with DAC Reference

  • Phase Comparator With Multiplexer (MCP8025)

  • Neutral Simulator (MCP8025)

  • Level Translators (MCP8026)

  • Input Voltage Range: 6V – 40V

  • Operational Voltage Range:

  - 6V–19V (MCP8025)

  - 6V–28V (MCP8026)

  • Buck Regulator Undervoltage Lockout: 4.0V

  • Undervoltage Lockout (UVLO): 5.5V (except Buck)

  • Overvoltage Lockout (OVLO)

  - 20V (MCP8025)

  - 32V (MCP8026)

  • Transient (100 ms) Voltage Tolerance: 48V

  • Extended Temperature Range (TA): -40 to +150℃

  • Thermal Shutdown

  图1. MCP8025功能框图

  图2. MCP8026功能框图

  图3. MCP8025典型应用电路图

  图4. MCP8026典型应用电路图

  MCP8025 BLDC马达驱动评估板

  The MCP8025 TQFP BLDC Motor Driver Evaluation Board demonstrates Microchip’s 3-Phase Brushless DC (BLDC) Motor Gate Driver with Power Module, MCP8025, used in a BLDC motor drive application. When used in conjunction with a microcontroller, the MCP8025 will provide the necessary drive signals to drive for a 3-Phase BLDC motor. The MCP8025 contains the high-side and low-side drivers for external N-channel MOSFETs. A dsPIC33EP256MC504 processor is used to supply the PWM inputs to the MCP8025 as well as handle the high-speed Analog-To-Digital Conversion (ADC) required for 50 kHz PWM operation. The MCP8025 UART interface is used to configure the MCP8025 device and to send fault information to the dsPIC ® DSC controller. The evaluation board firmware uses a 6-step trapezoidal drive control algorithm to demonstrate the MCP8025 capabilities.

  图5. MCP8025 BLDC马达驱动评估板外形图

  MCP8025 BLDC马达驱动评估板主要特性:

  • Input Operating Voltage Range: +6.0V to +19V

  • Pre-programmed dsPIC33EP256MC504

  • Drives up to a 15A BLDC motor

  • ON/OFF momentary contact switch

  • Reset momentary contact switch

  • Spare user-programmable momentary contact switch

  • PWM signal LED indicators

  • PICkit 3 and MPLAB ICD 3 debugger interfaces

  • Speed control potentiometer

  • Terminal block for 5V and 12V Hall-effect sensors

  • LIN terminal block for user communications use

  • Configurable external MOSFET overcurrent protection

  • Configurable PWM dead-time protection

  • Configurable PWM blanking time for current switching spikes

  • Complete “C” source code (provided on the board web page)

  图6. MCP8025 BLDC马达驱动评估板框图

  图. MCP8025 BLDC马达驱动评估板PCB外形图

  MCP8025 BLDC马达驱动评估板材料清单:



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